Atmospheric rotating plasma cleaning machine, also known as plasma surface treatment instrument (device), is a new high-tech technology that uses plasma to achieve the effect that conventional cleaning methods can not achieve
Atmospheric rotating plasma cleaning machine, also known as plasma surface treatment instrument (device), is a new high-tech technology that uses plasma to achieve the effect that conventional cleaning methods can not achieve. Plasma is a state of matter, also known as the fourth state of matter, and does not belong to the common solid-liquid-gas three states. Enough energy is applied to the gas to dissociate it into a plasma state. The "active" components of plasma include: ions, electrons, atoms, active groups, excited nucleons (metastable), photons, etc. Atmospheric rotating plasma cleaning machine is to treat the sample surface by using the properties of these active components, so as to achieve cleaning, coating and other purposes, improve the surface adhesion of the product, which is conducive to the adhesion, spraying, printing and sealing of the product.
1. Low processing temperature
The treatment temperature can be as low as 80℃, 50℃ below, low treatment temperature can ensure that there is no thermal effect on the sample surface.
2. The whole process is pollution-free
Plasma cleaning machine itself is a very environmentally friendly equipment, does not produce any pollution, the treatment process does not produce any pollution.
3. High processing efficiency, automatic online production can be achieved
Atmospheric plasma cleaning, as long as the sample surface after a very short time treatment, generally within 2S can achieve the effect.
4. Stable treatment effect
The treatment effect of plasma cleaning is very uniform and stable, and the effect is good for a long time after conventional sample treatment.
5. The processing process does not require additional auxiliary items and conditions
Atmospheric plasma cleaner only needs 220V AC and compressed air supply! No additional items and conditions required.
6. Low operating cost
Fully automatic operation, can work continuously for 24 hours without manual care, and the running power can be as low as 500W.
7. Can handle samples of various shapes
For samples with complex shapes, plasma cleaning can find the right solution. Vacuum plasma cleaning is also possible to clean the internal position of the solid sample.
If you are interested in our Plasma Surface treatment instrument, please contact us for more information and a quote.
Contact number: +8615617875939
E-mail: gordon@zztainuo.com
Contact: Gordon Zhang
Wechat: 15617875939
WhatsApp: +8613592553141
Power | The value ranges from 0 to 1000W |
Equipment size | 235×265×370mm (width × height × depth) |
Input power supply | 220V, 50/60Hz |
High voltage frequency | 40KHz |
Processing width | 30mm, 50mm, 70mm |
Functional protection | Low pressure protection, overload protection, temperature protection, short circuit protection, open circuit protection |
Remote control | Be equipped with |
Requirements | Specific specifications |
Radio-frequency generator | 1 set |
Plasma beam head | 1 set |
Plasma surface treatment instrument is a kind of equipment that uses high energy plasma to clean and activate the surface of materials. Its application areas are very wide. The main application areas of plasma surface treatment instrument are as follows:
Electronics & Semiconductor Industry:
In semiconductor packaging and display manufacturing, plasma processing can improve the resistance to contamination, wear and corrosion resistance of devices and displays, extending product life.
Wafer cleaning, photoresist residue removal, blackening before plastic sealing, etc. The processing materials are silicon wafer, glass substrate, ceramic substrate, IC carrier board, copper lead frame, etc.
Remove the particles and organic matter of the mobile phone camera module bracket and filter, the solder pad cleaning of the printed circuit board PCB, and the soft and hard bonding plate and FPC microhole glue removal.
Automotive manufacturing:
Plasma treatment is used in body coatings and exhaust systems to enhance rust, corrosion and high temperature resistance of components and reduce maintenance costs.
Plasma surface treatment has unique advantages in bonding, flocking, sealing, cleaning, coating, etc. Common treatment materials are seals, instrument panels, control boards, engine bearing pads, power lithium batteries, electronic components sensors and reversing radar.
Aerospace field:
Plasma treatment is used in aero engine blades and spacecraft thermal protection materials to improve high temperature oxidation resistance and ensure flight safety.
Medical device industry:
Plasma treatment is used in biomedical materials and implants to improve antimicrobial properties, biocompatibility and bone integration to promote patient recovery. Common treatment materials include cochlear implant, cardiovascular stent, microcatheter, intraocular lens, catheter, syringe, petri dish, 96-well enzyme label plate, heart leak patch, diagnostic test strip, microfluidic biochip, etc.
Optics and optoelectronics:
The infrared filter is treated by plasma before coating to remove organic residue and improve coating quality and yield.
Printing and Packaging industry:
Using plasma surface processor to treat bonding surface can greatly improve bonding strength, reduce cost, stable bonding quality, good product consistency, no dust, clean environment. The types of materials treated include board with OPP, PP, PE coating, board with PET coating, board with metal coating, board with UV coating (UV oil curing itself cannot be delaminated), impregnated board, PET, PP and other transparent plastic sheets.
Pad printing, transfer printing and hot stamping process of lipstick tube, eyebrow pencil, eyeshadow pen, foundation box, etc.
Mobile phone Parts Manufacturing:
Components such as mobile phone shell and antenna are cleaned and activated by plasma processing technology to enhance the bonding effect such as printing and coating and improve reliability.
In the COB/COF/COG process, plasma treatment is used to remove organic pollutants, activate and coarser the surface of various materials, improve the bonding performance of the bracket and the filter, and improve the reliability of the wire.
Wire and cable and pipe industry:
Plasma technology is used to pretreat the tube surface before inkjet printing to increase the adhesion of inkjet ink.
Composite Materials and New Energy:
Plasma surface treatment instruments are also widely used in composite materials and new energy fields, such as the cleaning and modification of solar panels to improve their photoelectric conversion efficiency and service life.
In addition, the plasma surface treatment instrument can also be used for non-ferrous metals (such as stainless steel and alloys) surface, glass surface (de-film and passivation) treatment, and old products refurbishment (such as old packaging, old metal parts cleaning and removal of oxides, etc.).
In summary, the application field of plasma surface treatment instrument is very wide, covering almost all industrial fields that require surface modification and cleaning. With the continuous progress of technology and the continuous expansion of application fields, the market space of plasma surface treatment instrument will be broader.
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